MIL-DTL-27500 Mounting Wire
MIL-DTL-27500 mounting wire is a range of high-quality cables developed to meet the specifications of the U.S. military. These cables are produced by TE Connectivity Raychem, which offers a comprehensive assortment that meets stringent military standards.
The MIL-DTL-27500 cables are made from the highest quality materials and are designed to withstand harsh environmental conditions and extreme temperatures. They are used in a wide range of military applications, including communication, surveillance, and defense systems, and are also employed in the aerospace and space industries.
TE Connectivity Raychem offers a broad range of MIL-DTL-27500 mounting wires, including single and multi-conductor cables, shielded and unshielded cables, and cables with various insulation materials such as polytetrafluoroethylene (PTFE), ethylene-propylene-diene monomer (EPDM), and extruded fluoropolymers (ETFE). Furthermore, these cables meet the MIL-DTL-27500 specifications, meaning they have been extensively tested and approved by the U.S. military for use in military applications. This ensures a high level of reliability and performance, even under the most demanding conditions.
Features of MIL-DTL-27500 Mounting Wire
- Double wall construction.
- Voltage range 600, 1000, and 2500 V.
- Small size and lightweight.
- Resistant to most chemicals and electrical arcing.
- Temperature range of -65…+150°C.
Product Categories of MIL-DTL-27500 Mounting Wire
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Article Number |
Mil-Spec Number |
Wire Class |
Conductor Material |
Insulation Material |
AWG Size |
Size in mm2 |
Color |
---|---|---|---|---|---|---|---|
44AM1114-26-9-9CS2275 | M27500-26MM1T08 | 600V | Tinned Copper | PVDF | 26 | 0.14mm2 | – |
44AM1111-24-6-9CS2275B | M27500B24ML1T08 | 600V | Tinned Copper | PVDF | 24 | 0.25mm2 | Black |
44AM1811-24-9-9CS2275 | M27500-24MH1T08 | 600V | Tinned Copper | PVDF | 24 | 0.25mm2 | Yellow |
44AM1111-24-9-9CS2275 |
M27500-24ML1T08 | 600V | Tinned Copper | PVDF | 24 | 0.25mm2 | Gray |
44AM1111-24-6-6CS356 | M27500B24ML1T08 | 600V | Tinned Copper | PVDF | 24 | 0.25mm2 | White |
44AM1111-22-9-9CS2275 | M27500-22ML1T08 | 600V | Tinned Copper | PVDF | 22 | 0.34mm2 | Black |
44B1111-22-9-9CS2275 | M27500-22ML1T23 | 600V | Tinned Copper | ETFE | 22 | 0.34mm2 | Green/Yellow |
44AM1811-22-9-9CS2275 | M27500-22MH1T08 | 600V | Tinned Copper | PVDF | 22 | 0.34mm2 | Gray |
44AM1111-22-9-9CS2275A | M27500A22ML1T08 | 600V | Tinned Copper | PVDF | 22 | 0.34mm2 | White |
44AM3111-22-9CS2275 | M27500-22ML1T00 | 600V | Tinned Copper | PVDF | 22 | 0.34mm2 | – |
44AM1811-20-9-9CS2275 | M27500-20MH1T08 | 600V | Tinned Copper | PVDF | 20 | 0.50mm2 | Black |
44B1111-20-9-9CS2275 | M27500-20ML1T23 | 600V | Tinned Copper | ETFE | 20 | 0.50mm2 | Brown |
44AM3111-20-9CS2275 | M27500-20ML1T00 | 600V | Tinned Copper | PVDF | 20 | 0.50mm2 | Yellow |
44AM1111-20-9-9CS2275 | M27500-20ML1T08 | 600V | Tinned Copper | PVDF | 20 | 0.50mm2 | White |
44AM1111-20-9-9CS2275A | M27500A20ML1T08 | 600V | Tinned Copper | PVDF | 20 | 0.50mm2 | – |
44AM1811-18-9-9CS2275 | M27500-18MH1T08 | 600V | Tinned Copper | PVDF | 18 | 0.75mm2 | Black |
44AM1111-18-9-9CS2275 | M27500-18ML1T08 | 600V | Tinned Copper | PVDF | 18 | 0.75mm2 | Blue |
44B1111-16-9-9CS2275 | M27500-16ML1T23 | 600V | Tinned Copper | ETFE | 16 | 1.50mm2 | Yellow |
44AM1111-16-9-9CS2275 | M27500-16ML1T08 | 600V | Tinned Copper | PVDF | 16 | 1.50mm2 | Red |
Item Number |
Mil-Spec Number |
Wire Class |
Conductor Material |
Insulation Material |
AWG Size |
Size in mm2 |
Color |
---|---|---|---|---|---|---|---|
44AM1114-26-9-9CS2275 | M27500-26MM1T08 | 600V | Silver-coated Copper | PVDF | 26 | 0.14mm2 | White |
55A3812-20-9CS2275 | M27500-20SP1S00 | 600V | Silver-coated Copper | ETFE | 20 | 0.5mm2 | – |
44AM1812-16-9-9CS2275 | M27500-16MG1S08 | 600V | Silver-coated Copper | PVDF | 16 | 1.5mm2 | White |
55A1812-8-9-9CS2275 | M27500-8SP1S23 | 600V | Silver-coated Copper | ETFE | 8 | 10mm2 | Green |
Item Number |
Mil-Spec Number |
Wire Class |
Conductor Material |
Insulation Material |
AWG Size |
Size in mm2 |
Color |
---|---|---|---|---|---|---|---|
44AM1114-26-9-9CS2275 | M27500-26MM1T08 | 600V | Silver-coated Copper | PVDF | 26 | 0.14mm2 | White |
55A3812-20-9CS2275 | M27500-20SP1S00 | 600V | Silver-coated Copper | ETFE | 20 | 0.5mm2 | – |
44AM1812-16-9-9CS2275 | M27500-16MG1S08 | 600V | Silver-coated Copper | PVDF | 16 | 1.5mm2 | White |
55A1812-8-9-9CS2275 | M27500-8SP1S23 | 600V | Silver-coated Copper | ETFE | 8 | 10mm2 | Green |
Explanation of MIL-DTL-27500
MIL-DTL-27500 is a U.S. military specification that sets the standards for the design, production, and testing of electrical cables used in military and aerospace applications. The specification outlines the requirements for single and multi-conductor cables, shielded and unshielded cables, and cables with various insulation materials and shielding.
Developed by the U.S. Department of Defense, MIL-DTL-27500 ensures that cables used in military and aerospace environments meet strict standards for reliability, performance, and durability. This ensures that the cables can withstand the challenging environmental conditions encountered by military and aerospace systems.
The specification details the materials that can be used for cable insulation, shielding, and jacketing, and sets requirements for the physical and electrical properties of the cables, such as operating temperature ranges, maximum current-carrying capacity, and voltage withstand. It also prescribes the testing methods that must be used to verify cable performance.
Manufacturers of cables used in military and aerospace applications adhere to the MIL-DTL-27500 specification to ensure their products meet the requirements of the U.S. Department of Defense. By complying with these rigorous standards, manufacturers can guarantee a high level of reliability and performance for the cables they produce.
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Our Markets
The applicability of MIL-DTL-27500 cable and the benefits it offers are applicable in almost every market, an overview: